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◉ Custom Variant Automation Toolkits

One Master Model. Infinite Variants. Zero Rework.

CitiusKBE builds custom Siemens NX plug-ins that turn one product family into a configurable variant engine. Consulting-led delivery, tailored to your part logic, your standards, your Teamcenter structure.

95%
Less Variant Modeling Time
100+
Variants From One Master
3x
Faster Quote Turnaround
25+
Years of KBE Experience
The Concept

What is a Family of Parts & Variant Generation?

It is a CAD customization strategy where one master model, backed by engineering rules and a configuration table, drives every variant in a product family. CitiusKBE designs and delivers the plug-in that makes this work inside your Siemens NX environment, so engineers stop rebuilding similar parts and start generating them on demand.

How Configurations Map to Variants

Typical variant dimensions CitiusKBE captures during a discovery workshop, then encodes into your custom NX toolkit.

Size / Capacity
Small Medium Large XL Custom
Material Grade
Mild Steel SS 304 SS 316 Aluminium Alloy Steel
Mounting Option
Flanged Bolted Welded Slide-in
Standards Profile
ASME ISO DIN Customer-Specific
Output Options
3D Model 2D Drawing BOM Teamcenter Metadata
Our Customization Approach

How CitiusKBE Delivers a Variant Generation Toolkit

Every variant automation engagement rests on three pillars. We consult, we customize, we hand over a production-ready toolkit your team owns.

PILLAR 01

Consult

We start on your shop floor, not in a sales room. Our KBE consultants study your existing NX models, part families and configuration logic.

  • Product family audit
  • Configuration rule mapping
  • Standards documentation review
  • PLM and Teamcenter integration scope
PILLAR 02

Customize

We design and build a custom NX plug-in that captures your variant logic. No generic templates, no off-the-shelf configurator.

  • Master model architecture
  • Rule engine implementation
  • Custom NX toolbar and UI
  • Drawing and BOM automation
PILLAR 03

Handover

Your team receives the complete toolkit, documentation and training. You own the plug-in, the rules and the underlying logic.

  • Deployable NX plug-in package
  • User and admin training sessions
  • Source code and rule documentation
  • Optional evolution and support plan
Toolkit Deliverables

What's Inside Your Variant Generation Plug-in

A Complete, Owned, Deployable NX Toolkit

CitiusKBE does not sell variant automation as a subscription product. Every engagement ends with a custom plug-in, delivered and licensed to you, ready to deploy across your NX installation.

🧱
Master Model Architecture A single parametric NX model that drives every variant in the family
📋
Configuration Input Panel Custom NX dialog where engineers select variant parameters
Rule Engine Engineering logic translating inputs into valid geometry and attributes
📐
Drawing Auto-Generation Associated 2D drawings, title blocks and BOM tables updated automatically
🔗
Teamcenter Hooks PLM-ready metadata, part numbers and revision control baked in
📘
Governance Documentation Rule maps, admin guides and update procedures for your CAD team
Productivity Impact

Where Variant Automation Pays Back the Most

CitiusKBE variant generation toolkits deliver highest ROI in engineer-to-order environments with recurring configuration work. Representative figures from client engagements.

Metric Before Automation After CitiusKBE Toolkit Shift
Time per new variant 6 to 10 hours 15 to 30 minutes ▼ 92%
Rework cycles per variant 2 to 4 < 1 ▼ 75%
Variants delivered per month 12 to 18 60 to 120 ▲ 5x
Quote turnaround 3 to 7 days Same day ▲ 3x
Standards compliance rate 65 to 80% 98%+ ▲ 20%
Engineer hours on modeling vs engineering 70 / 30 15 / 85 Strategic shift
Indicative Outcome

What a CitiusKBE Engagement Looks Like

A representative snapshot of the kind of transformation our variant generation toolkits deliver on engineered-to-order product families.

90%
Reduction in design cycle time for configurable product families

Engineered-to-Order Product Line, Heavy Engineering Sector

A typical CitiusKBE variant automation engagement: a heavy engineering OEM with 40+ configurations per month across a product family. Design team was spending 60% of bandwidth on repetitive variant modeling.

CitiusKBE mapped the configuration logic, built a custom NX plug-in with rule-driven master model and delivered it as an internal toolkit. Engineers now generate any variant by selecting parameters in a custom NX panel.

Siemens NX Teamcenter Custom Plug-in KBE Consulting Rule Engine
Explore the Full Customization Stack

Related CAD Customization Capabilities

Variant generation works best as part of a broader CAD customization strategy. These related capabilities compound the value of a CitiusKBE engagement.

Frequently Asked

Family of Parts & Variant Generation, Answered

The questions CAD managers and engineering heads raise most often when scoping a variant automation engagement with CitiusKBE.

What is family of parts and variant generation?

It is a CAD customization approach where a single master model or configuration logic produces many related product variants. Engineers select inputs and the system generates the correct part or assembly automatically.

Does CitiusKBE deliver this as a product or a custom engagement?

CitiusKBE delivers custom CAD plug-ins and NX toolkits tailored to each customer's part families. Engagements start with consulting to study your product lines, then deliver a toolkit your team owns and maintains.

What product lines benefit most from variant automation?

Engineered-to-order products with high configuration volume benefit most. Industrial blowers, boilers, BIW fixtures, press tools, pressure vessels, satellite structures and any product family with 20 or more variants per year are strong candidates.

How does this differ from parametric modeling?

Parametric modeling handles numeric size changes in a single model. Variant generation manages entire product families, with different features, configurations and topology across variants, all governed by engineering rules.

Can the toolkit handle customer-specific variants?

Yes. CitiusKBE plug-ins can branch logic by end customer, applying different standards, drawing templates or feature sets based on the project context. This is especially useful for OEMs serving multiple downstream customers with distinct requirements.

How is the toolkit integrated with Teamcenter?

Variant metadata, part numbers and revision attributes are linked to Teamcenter during plug-in development, so every generated variant flows cleanly into your PLM without manual data entry.

What happens when our product family evolves?

CitiusKBE structures rules and master models for maintainability. Your CAD administrators can add new variants, update parameters or extend the rule engine. For larger overhauls, we offer ongoing support and evolution engagements.

Pick One Product Family. We'll Map the Variants.

Tell our CAD customization consultants about your highest-volume engineered-to-order product line. We will scope a variant generation toolkit, estimate the ROI and propose a delivery plan engineered for your Siemens NX environment.

Book a Scoping Session